铝基水反应金属燃料性能初步研究

提出水反应金属燃料双反应区模型,结合化学反应过程对其进行了热力特性分析,初步研究了铝基水反应金属燃料配方等因素对发动机性能的影响。     

功能化离子液体的合成表征及其作为润滑剂的性质

通过两步法合成了含酯基官能团的咪唑类离子液体1-乙酸乙酯基-3-甲基咪唑四氟硼酸盐，用核磁共振、红外光谱、元素分析对其进行了结构表征，证明了该合成方法的可靠性；对功能化离子液体的基本物化性质、熔点、热稳定性及其作为润滑剂的粘温性、蒸发损失、金属腐蚀性等进行了全面研究，并选择了含有相同烷基的1-丁基-3-甲基咪唑四氟硼酸盐传统离子液体进行对比，发现官能团的引入，使传统烷基咪唑类离子液体展现出不同的特性，同时发现两种离子液体均对金属表面有较强的腐蚀作用，为进一步开展功能化离子液体的摩擦学研究打下了基础。     

Optimization of resistance spot brazing process parameters in AHSS and AISI 304 stainless steel joint using filler metal

The aim of this research study was to determine optimal resistance spot brazing parameters for joining between AHSS and AISI 304 stainless steel by using filler metal. The key parameters investigated in this study consist of the brazing current, electrode pressure and brazing time. The Taguchi method was applied to the design of experiments. Signal-to-Noise ratio was introduced in the study to identify optimal levels from the process where input parameters yield increased shear strength. Brazing was thus implemented with 5,000A brazing current, 0.70 MPa electrode pressure, and 1.50s brazing time. The maximum shear strength obtained was 54.31 N·mm⁻² in accordance with input parameter settings. In addition, Cu-rich phase and Ag_0.4Fe_0.6 intermetallic phases were found at the interface zone.     

Effect of fusion welding processes on tensile properties of armor grade,high thickness,non-heat treatable aluminium alloy joints

AA5059 is one of the high strength armor grade aluminium alloy that finds its applications in the military vehicles due to the higher resistance against the armor piercing (AP) threats. This study aimed at finding the best suitable process among the fusion welding processes such as gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) by evaluating the tensile properties of AA5059 aluminium alloy joints. The fracture path was identified by mapping the low hardness distribution profile (LHDP) across the weld cross section under tensile loading. Optical and scanning electron microscopies were used to characterize the microstructural features of the welded joints at various zones. It is evident from the results that GTAW joints showed superior tensile properties compared to GMAW joints and this is primarily owing to the presence of finer grains in the weld metal zone (WMZ) and narrow heat-affected zone (HAZ). The lower heat input associated with the GTAW process effectively reduced the size of the WMZ and HAZ compared to GMAW process. Lower heat input of GTAW process results in faster cooling rate which hinders the grain growth and reduces the evaporation of magnesium in weld metal compared to GMAW joints. The fracture surface of GTAW joint consists of more dimples than GMAW joints which is an indication that the GTAW joint possess improved ductility than GMAW joint.     

适用于金属物体识别的L形无芯RFID标签设计

设计了一种L形无芯射频识别标签,该标签包含6个不同尺寸的L形散射单元,利用其交叉极化方向上的反向散射场进行识别。标签基于频域特征进行编码,每个标签可携带6 bit信息。使用CST仿真软件对所设计L形无芯RFID标签进行仿真,分析了L形散射单元的尺寸变化时对标签谐振特性的影响。此外,还仿真了标签的接地板尺寸增加后的情况,证明该标签可适用于金属物体的识别或金属背景下的物体识别。     

Effects of nano-sized aluminum on detonation characteristics and metal acceleration for RDX-based aluminized explosive

Nano-sized aluminum(Nano-Al)powders hold promise in enhancing the total energy of explosives and the metal acceleration ability at the same time.However,the near-detonation zone effects of reaction between Nano-Al with detonation products remain unclear.In this study,the overall reaction process of 170 nm Al with RDX explosive and its effect on detonation characteristics,detonation reaction zone,and the metal acceleration ability were comprehensively investigated through a variety of experiments such as the detonation velocity test,detonation pressure test,explosive/window interface velocity test and confined plate push test using high-resolution laser interferometry.Lithium fluoride(LiF),which has an inert behavior during the explosion,was used as a control to compare the contribution of the reaction of aluminum.A thermochemical approach that took into account the reactivity of aluminum and ensuing detonation products was adopted to calculate the additional energy release by afterburn.Combining the numerical simulations based on the calculated afterburn energy and experimental results,the param-eters in the detonation equation of state describing the Nano-Al reaction characteristics were calibrated.This study found that when the 170 nm Al content is from 0％to 15％,every 5％increase of aluminum resulted in about a 1.3％decrease in detonation velocity.Manganin pressure gauge measurement showed no significant enhancement in detonation pressure.The detonation reaction time and reaction zone length of RDX/Al/wax/80/15/5 explosive is 64 ns and 0.47 mm,which is respectively 14％and 8％higher than that of RDX/wax/95/5 explosive(57 ns and 0.39 mm).Explosive/window interface velocity curves show that 170 nm Al mainly reacted with the RDX detonation products after the detonation front.For the recording time of about 10 μs throughout the plate push test duration,the maximum plate velocity and plate acceleration time accelerated by RDX/Al/wax/80/15/5 explosive is 12％and 2.9 μs higher than that of RDX/LiF/wax/80/15/5,respectively,indicating that the aluminum reaction energy significantly increased the metal acceleration time and ability of the explosive.Numerical simulations with JWLM explosive equation of state show that when the detonation products expanded to 2 times the initial volume,over 80％of the aluminum had reacted,implying very high reactivity.These results are significant in attaining a clear understanding of the reaction mechanism of Nano-Al in the development of aluminized explosives.     

Effect of welding processes and consumables on fatigue crack growth behaviour of armour grade quenched and tempered steel joints

Quenched and Tempered (Q&T) steels are widely used in the construction of military vehicles due to its high strength to weight ratio and high hardness. These steels are prone to hydrogen induced cracking (HIC) in the heat affected zone (HAZ) after welding. The use of austenitic stainless steel (ASS) consumables to weld the above steel was the only available remedy because of higher solubility for hydrogen in austenitic phase. The use of stainless steel consumables for a non-stainless steel base metal is not economical. Hence, alternate consumables for welding Q&T steels and their vulnerability to HIC need to be explored. Recent studies proved that low hydrogen ferritic steel (LHF) consumables can be used to weld Q&T steels, which can give very low hydrogen levels in the weld deposits. The use of ASS and LHF consumables will lead to distinct microstructures in their respective welds. This microstructural heterogeneity will have a drastic influence in the fatigue crack growth resistance of armour grade Q&T steel welds. Hence, in this investigation an attempt has been made to study the influence of welding consumables and welding processes on fatigue crack growth behaviour of armour grade Q&T Steel joints. Shielded metal arc welding (SMAW) and Flux cored arc welding (FCAW) were used for fabrication of joints using ASS and LHF consumables. The joints fabricated by SMAW process using LHF consumable exhibited superior fatigue crack growth resistance than all other joints.     

NICALON SiC/Al 预制丝热膨胀特性研究

本文研究了NICALON SiC束丝纤维增强铝预制丝在15～400℃温度区间内的热膨胀特性。研究表明预制丝两次热循环后得到的膨胀曲线不一致,该曲线在15～400℃范围的平均热膨胀系数分别为3.2×10~(-6)℃~(-1)、4.1×10~(-6)℃~(-1)。本文对预制丝的热膨胀行为进行了理论分析和探讨,计算值和实验值较为符合。     

焊接切割与火灾

焊割火灾事故呈上升趋势。文章分析了焊割火灾爆炸危险性,并提出了预防措施。     

管道金属磁记忆检测技术现状分析及发展研究

针对管道无损检测问题，阐述了金属磁记忆效应的基本原理，与传统无损检测方式比较，归纳了磁记忆检测的基本特性。在磁记忆检测仪器研发现状的基础上，设计了新型管道磁记忆／漏磁综合检测仪。从检测机理、信号处理和缺陷识别3个方面对检测技术研究现状进行分析和总结。探讨了检测机理的局限性，提出管道磁记忆检测技术的研究新方向。